INFORMATION

  • ALZMETALL-Specific-Gantry-Concept (ASGK)
  • Grey Cast Iron and Spheroidal Graphite Cast Iron Machine Body and Frame components
  • Travel-System-Carriage with incorporated Box-in-Box-System – patented –
  • 4-fold Linear Guidance for X-YTravel-System-Carriage and Z-Axis with integrated Motor-Spindle
  • 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rotary- Axis (C-Axis) at GS 1000/5-T and GS 1000/5-FDT
  • Hybrid-Machining-Applications such as: Drilling/Milling/ Turning and Grinding at one Clamping-Set-Up
  • Up to 1800 kg workpiece weight including Clamping-Set-Up-Device at GS 1000/3
  • Up to 1000 kg [1500 kg] Option, workpiece weight including Clamping-Set-Up-Device at GS 1000/5-T and GS 1000/5-FDT
  • Path taken X/Y/Z axis: 800 / 800 / 600 mm

BENEFITS

Streamlined Force-Circuit between workpiece and Cutting-Tool in addition to geometrical and symmetrical configuration of the Carriage-Travel-System.

Performing

  • Thermal consistency at Tool Center Point (TCP) at X-Y- level
  • Significant reduction of Cutting-Tool costs

Optimized

  • Contour consistency at highest path velocity
  • Lifetime of Motor-Spindle

Guaranteed Benefits

  • High-grade Parallel-Path-Precision through two Servo-Drives at Y-Axis
  • Considerably reduced Total Cost of Ownership (TCO) over lifetime period of Machining Center

 

SPECIFICATIONS

TypeGS 1000/3GS 1000/5GS 1000/5-TGS 1000/5-FDT
Working Range
Traverse Path800 / 800 / 600 mm
Rigid fixed base table
Distance Spindle - Table min./max.223,5/823,5 mm
Clamping Surface (w x d)920 x 900 mm
9 T-Slots acc. DIN 650 at X-Direction9H12 x 100 mm
Alignment-Slot at Table Center Line14H7
Machine-Table Load1800 kg
NC-Swivel-and Rotary-Table
Distance Spindle - Table min/max.223,5/823,5 mm
Drives at Swivel- and Rotary-Axisconventional
indirect
Torque direct
Swivel Range of A-Axis± 140 °
Swivel Speed at A-Axis max.20 min-150 min-1
C-Axis Rotation360 ° unlimited
C-Axis RPM max.30 min-1100 min-1350, [900] min-1
Diameter Machine-Table C-AxisØ 630, [800], [Ø 800 x 630] mm
8 T-Slots acc. DIN 6504 x 14 H 7 und 4 x 14 H12 [ 8 x 14 H12 / 1 x 14H7 ]
Star-Shaped Configuration8 x 45 ° [ 9 x parallel]
Machine-Table Center BoreØ 50 H7 mm
Table Load max.1000 kg1000 kg, [1500 kg]
C-Axis Rotary-Diameter at A-Axis CenterØ 1070 mm
A-Axis Swivel Diameter (Swing) at X-Axis
Center
Ø 930 mm
Distance A-Axis-Center to Rotary-Table100 mm
Feed-Drive-System X-, Y-, Z-Axis
Digital AC-Servo-Motors, maintenance free
Max. Rapid Travel X-, Y-, Z-Axis at TCP75 m/min [100 m/min]
Feeding Force X-, Y-, Z-Axis at CDF 40 %10 kN
Motor-Spindle-Drive
High Frequency Motor-Spindle
Cutting-Tool InterfaceHSK-A63 [SK40]HSK-T63
Motor-Spindle-Power at CDF 25 % max.50 kW [40/48], [44] [30] kW50 [48] kW
Variable Speed Range max.12.000 min-1 [18.000] [24.000] [30.000] min-112.000 [18.000] min-1
Motor-Spindle Torque at CDF 25 % max.187 Nm [136/170] [96] [40] Nm187 [170] Nm
Tool-Magazines
Tool positions 1 Chain [2 Chains]
[Rack-Type-Magazins]
33 [63] [66] [75] [126] [150] [224 Rack-Type-Magazine]
Max. Tool Diameter, Chain fully loaded95 mm [80 Rack-Type-Magazine] mm
Max. Tool Diameter, Chain neighbour posi-
tions unloaded
110/150 [150 Rack-Type-Magazine] mm
Max. Tool Length350/225 mm [400 Rack-Type-Magazine] mm
Max. Tool Weight10 kg
Tool-Change-Cycle (approx.)6 s
Chip-to-Chip Cycle (approx.)7 s
Linear Encoders X-, Y-, Z-Axisabsolut, direct
Positional Tolerance TP acc.
VDI/DGQ 3441 (DIN/ISO 230-2)
≤ 0,007 mm [≤ 0,005 mm]
Angle Encoder System A-, and C-Axisdirect
Machine Weight excl. Options14.000 kg15.500 kg
CNC-ControlsTNC 640 Heidenhain, [840 D sl Siemens]