INFORMATION

  • Alzmetall-Specific-Gantry-Concept (ASGK)
  • Grey Cast Iron and Spheroidal Graphite Cast Iron Machine Body and Frame components
  • Travel-System-Carriage with incorporated Box-in-Box- System with Z-Axis Monobloc – patented
  • 4-fold Linear Guidance for X-YTravel-System-Carriage and Z-Axis with integrated Motor-Spindle
  • 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rotary-Axis (C-Axis)
  • Hybrid-Machining-Applications such as: Drilling/Milling/ Turning and Grinding at one Clamping-Set-Up
  • Up to 2500 kg workpiece weight including Clamping-Set-Up-Device
  • Path taken X/Y/Z-Achse: 1000 / 1200 / 800 mm

BENEFITS

Streamlined Force-Circuit between workpiece and Cutting-Tool in addition to geometrical and symmetrical configuration of the Carriage-Travel-System.

Performing

  • Thermal consistency at Tool Center Point (TCP) at X-Y- level
  • Significant reduction of Cutting-Tool costs

Optimized

  • Contour consistency at highest path velocity
  • Lifetime of Motor-Spindle

Guaranteed Benefits

  • Extremely high Parallel-Path-Precision through two Servo-Drives at each X-, Y-, and Z-Axis
  • Considerably reduced Total Cost of Ownership (TCO) over lifetime period of Machining Center

 

SPECIFICATIONS

Machine-TypeGS 1200/3GS 1200/5-TGS 1200/5-FDT
Working Range
Traverse Path1000/1200/800 mm
Distance Spindle - Table min/max.166/966 [150/950] mm
Rigid fixed base table
Clamping Surface (w x d)1100 x 1200 mm
11 T-Slots acc. DIN 650 at X-Direction18H12 x 100 mm
Machine-Table Load3000 kg
NC-Swivel-and Rotary-Table
Torque-Drives at Swivel- and Rotary-Axisdirect
Swivel Range of A-Axis± 140 °
Swivel Speed at A-Axis30 rpm
C-Axis Rotation360° unlimited
C-Axis RPM max.100 rpm450 [560] rpm
Diameter Machine-Table C-AxisØ 800, [Ø 900], [Ø 1000], [Ø 1200 x 1000] mm
8 T-Slots acc. DIN 6504x18 H12/ 4x18 H7 [1x18 H7/8x18 H12]
Star-Shaped Configuration8 x 45° [9 x parallel]
Machine-Table Center BoreØ 50 H7
Table Load max.2500 kg
C-Axis Rotary-Diameter at A-Axis CenterØ 1220 mm
A-Axis Swivel Diameter (Swing) at X-Axis
Center
Ø 1240 mm
Distance A-Axis-Center to Rotary-Table100 mm
Feed-Drive-System X-, Y- und Z-Axis
Digital AC-Servo-Motors, maintenance free
Max. Rapid Travel X-, Y-, Z-Axis at TCP75 [100] m/min
Feeding Force X-, Y-, Z-Axis at CDF 40%12 kN
Motor-Spindle-Drive
High Frequency Motor-Spindle
Cutting-Tool InterfaceHSK-A63 [HSK-A100]HSK-T63 [HSK-T100]
Motor-Spindle-Power at CDF 25 %50 [72] [60] [40/48] [44] [30] kW50 [60] [48] kW
Variable Speed Range max.12.000 [10.000] [14.000] [18.000][24.000]
[30.000] min-1
12.000 [14.000]
[18.000] min-1
Motor-Spindle Torque at CDF 25 %187 [508] [350] [136/170] [96] [40] Nm187 [350] [170] Nm
Tool-Magazines
Tool Positions, Type45 [33] [63] [66] [75] [90] [126] [150] [224/250 Rack-Type]
Max. Tool Diameter, fully loaded95 [125] mm
Max. Tool Diameter, neighbour positions
unloaded
110/150 [210/250] mm
Max. Tool Length500/225 [500/315] mm
Max. Tool Weight10 [30] kg
Tool-Change-Cycle approx.7 s
Chip-to-Chip Cycle approx.9 s
Linear Encoders X-, Y-, Z-Axisabsolute, direct
Positioning Scatter acc. VDI/DGQ 34410,007 mm
Angle Encoder System A-, and C-Axisdirect
Machine Weight excl. Options approx.20.000 kg
CNC-ControlsTNC 640 Heidenhain [Siemens SINUMERIK ONE]